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High Reliability Harnessing and Interconnect Solutions Since 1986

Quality You Can Count On

At Qualastat Electronics, quality isn’t a box to check — it’s built into everything we do. From design and assembly to final inspection, we follow rigorous standards to ensure every solution performs reliably, especially in the environments where it matters most. Our processes are backed by industry certifications and decades of experience.

Cable Testing Using The Cirris CH+

By using the Cirris CH+, Qualastat has the ability to test up to 5,376 points at voltages up to 1500 VDC and 1000 VAC. Tests include: continuity, insulation, dielectric, and capacitance. Using either a golden cable or through manual programming, Qualastat has the ability to save the test program for repeat business. In addition, test harness assemblies are catalogued and saved for the next time an order is placed.

Harness Testing Using The Cirris Easy-Wire CR

Qualastat tests every point of a harness directly on the forming board. By connecting each forming board to the easy-wire CR, harnesses can be tested on the assembly floor by simply pulling up the required test program. Testing with this method enables Qualastat to keep costs down by having assemblers test product at their work station, without having to traffic them to QC.

IPC/WHMA-A-620

Qualastat has been recognized by the WHMA (Wire Harness Manufacturers Association) organization for its support in the development of this document. Furthermore, Qualastat’s founder, Vernon Judy Sr., has been recognized by both IPC and WHMA for his leadership in this document’s development. Vernon is considered to be an expert on this document has been asked by a number of trade organizations to present the IPC/WHMA-A-620. Qualastat technicians are certified to IPC/WHMA-A-620 and IPC-J-STD-001

Commitment to Compliance

We operate in accordance with:

  • IPC/WHMA-A-620 – The industry standard for cable and wire harness assemblies

  • J-STD-001 – Soldering requirements for electrical and electronic assemblies

  • ISO 9001 – Quality management systems

  • AS9100 – Quality management system requirements specifically for aviation, space, and defense organizations, ensuring product safety, risk management, and continuous improvement

  • ISO-2015 – Refers to the 2015 revision of ISO standards such as ISO 9001:2015, emphasizing a risk-based approach, leadership involvement, and improved integration with other management systems

Our team is trained and certified in these standards, and our production processes are regularly audited to maintain compliance and consistency.

Testing & Inspection

Every assembly is thoroughly tested before it leaves our facility.

We implement multiple layers of inspection throughout the build process, including:

  • In-process inspections

  • Continuity and resistance testing

  • Visual inspection under magnification

  • Final quality review prior to shipment

We also follow customer-specific test procedures when required.

Tools & Process Control

To ensure repeatability and accuracy, we maintain a tightly controlled environment:

  • Calibrated tools and equipment

  • ESD-safe workstations

  • Traceability documentation for every build

  • Regular review of build logs and traveler sheets

Quality Is a Team Effort

Quality starts with a culture of accountability. At Qualastat, every team member plays a role in maintaining high standards. From operators on the floor to engineering and leadership, we’re aligned on one goal: getting it right the first time.

Certified Quality Assurance

Industry Compliance Certified

Trusted by Professionals

ISO Certified Manufacturing

Frequently Asked Questions

Find answers to your questions about our quality assurance practices.

We use a variety of quality control measures throughout our manufacturing process, including regular inspections and testing of materials and finished products. Our team is dedicated to maintaining high standards at every stage to ensure that you receive reliable and effective solutions.

Consistency is achieved through refined processes and the use of advanced technologies. Additionally, our trained professionals continuously monitor and evaluate production stages, ensuring that every product meets our strict quality criteria.

We proudly hold ISO certifications, reflecting our commitment to maintaining internationally recognized standards of quality. These certifications underscore our dedication to consistently delivering superior manufacturing services.

Customer feedback is crucial to us. We actively encourage input on our services and quality, and we analyze this information to continually improve our processes, ensuring we meet and exceed client expectations.

We take industry compliance seriously and adhere to all relevant regulations and standards. Our team stays updated on compliance requirements to ensure that all our operations align with the latest industry practices.