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High Reliability Harnessing and Interconnect Solutions Since 1986

Your Trusted Partner

Innovative Custom Solutions

At Qualastat Electronics, we specialize in the design, assembly, and testing of high-reliability interconnect systems for demanding industries. Our solution lineup includes a wide range of cable assemblies, harnesses, and integration services—each one built to exacting standards and customized to meet your application’s specific needs.

Fiber Optic Assemblies

High-Speed Transmission with Minimal Loss

We offer terminated fiber optic assemblies built to support secure, high-bandwidth communication. Each fiber assembly is handled in a clean, controlled environment to ensure signal clarity and precision terminations.

Features:

  • Single-mode and multi-mode fiber builds
  • ST, SC, LC, FC and MTP/MPO connectors
  • Breakout and fan-out configurations
  • Testing includes interferometry and power loss measurements

Cable Assemblies & Wire Harnesses

Precision-Engineered for Complex Systems

Our integrated harness and cable assembly solutions are expertly designed to streamline complex electrical and signal systems across aerospace, medical, defense, and industrial platforms. From simple point-to-point cables to intricate multi-branch harnesses, every product is built to exact specifications for reliability, signal integrity, and long-term durability in mission-critical environments.

Capabilities Include:

  • Point-to-point and multi-branch configurations
  • Ruggedized molded and armored cable assemblies
  • Custom breakouts, sleeving, heat shrink, and grommeting
  • Hypersonic and semi-rigid RF cable assemblies
  • Labeling, routing, and design support
  • 100% tested for continuity, pinout, and performance
  • Low-pressure overmolding for military-grade durability
  • Grounding straps and discrete assemblies for advanced applications
  • Custom Form Boards

 

Our team delivers scalable solutions for both low and high-volume production runs—ensuring quality workmanship, fast integration, and long-lasting performance under the most demanding conditions.

RF & Semi-Rigid Assemblies

Tuned for High-Frequency Reliability

Qualastat provides semi-rigid and flexible RF cable assemblies with precise bending, soldering, and connectorization to maintain impedance and signal fidelity in high-frequency applications.

Specs & Capabilities:

  • Frequencies up to 40 GHz
  • Semi-rigid, conformable, and flexible coax types
  • Precision-formed bends to maintain electrical length
  • VSWR and time-domain reflectometry testing

Flex Circuit Assemblies

Space-Saving & Lightweight Interconnects

Flexible circuit assemblies are perfect for applications requiring compact routing, durability under vibration, or movement. We support both single- and double-sided flex solutions with precision soldering.

Benefits:

  • Reduces weight and space
  • Allows dynamic flexing and 3D routing
  • Surface mount and through-hole component support
  • Stiffeners, strain relief, and encapsulation available

Electromechanical Assemblies, Box Builds & Cabinet Integration

Full-System Electromechanical Integration

We provide turnkey box builds and cabinet assemblies that combine interconnects, PCBs, hardware, and final assembly—all in one solution. Each build is customized and assembled to exacting standards in our ESD-controlled environment.

What We Offer:

  • Mechanical enclosure assembly
  • Wiring, cabling, and component installation
  • Final test and functional verification
  • Custom kitting and packaging for shipment
  • Box builds
  • System integration
  • Control box wiring

Flex Circuit Assembly

Custom-Engineered Flexible Circuits for Modern Applications

We offer tailored flex circuit assembly solutions designed for applications where space savings, lightweight construction, and dynamic flexibility are critical. From prototyping to production, our team provides high-quality single- and double-sided flexible circuit assemblies with precise soldering and robust mechanical support.

What We Offer:

  • Single- and double-sided flexible PCB assembly

  • Precision soldering of surface-mount and through-hole components

  • Connector and component integration

  • Stiffeners, strain relief, and encapsulation for durability

  • Inspection and testing for reliability in dynamic environments

Applications:

Ideal for aerospace, medical, wearable, and compact electronics requiring durable and space-conscious interconnections.

Ready to Get Started?

Request a Quote

We look forward to discussing your needs.

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