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High Reliability Harnessing and Interconnect Solutions Since 1986

Explore Our Services

Discover the range of specialized manufacturing and assembly services we offer. From cable assemblies to fiber optic solutions, our expertise ensures quality and precision in every project. Let us support your needs with reliable and innovative solutions.

Soldering

High-reliability soldering is maintained throughout production. Our operators are trained and certified to provide quality and precision according to IPC/WHMA-A-620 and J-STD-001. 


Key Benefits
• Creates a permanent contact.
• Endures the rigors of an environment susceptible to vibration.
• Can be over molded for additional protection from the environment.

Overmolding

Environmental protection and product integrity are enhanced by our advanced molding processes. Molded polyurethane connectors and breakouts have consistently proven to be more reliable and durable than traditional shrink boots and mechanical backshells, offering superior strain relief and environmental sealing.

In addition to polyurethane, we also offer a range of alternative materials such as various epoxies to meet specific mechanical or chemical resistance requirements.

For high-reliability applications, including military-grade wire harnesses, we specialize in low-pressure overmolding. This process uses thermoplastic compounds—such as polyamide—applied at low injection pressures to encapsulate sensitive wire junctions and connectors without damaging delicate components. The result is a rugged, lightweight, and compact overmold that delivers outstanding protection against moisture, chemicals, vibration, and abrasion. This makes it ideal for use in aerospace, ground defense, and harsh-field communication systems.

Braiding

Demand for braided cable assemblies often requires the use of tinned coated copper, which is used to obtain EMI/RFI protection. A double braid can be applied to the cable to enhance shielding. Braided coverings designed for flexibility include: Nylon, Kevlar, and Dacron.

Jacketing & Braiding

We provide custom jacketing and shielding solutions to ensure long-term durability, EMI/RFI protection, and optimized flexibility.

Options Include:

  • Machine-woven braid directly onto cable
  • EMI/RFI coverage across breakouts and transitions
  • Braid materials: Kevlar (custom colors available), Nomex, Dacron, Nylon
  • Mil-spec jacketing: Neoprene, EPDM, Viton / Viton GLT, Nitrile, Hypalon, Silicone

Get in Touch

Start Your Project with Qualastat Today

Ready to elevate your manufacturing process? Contact us for a tailored quote that suits your needs. Our team is here to help you every step of the way.

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We look forward to discussing your needs.